This means that no power tools or high-tech machinery is required. All distressing and designs are done using a hand-hewn process. Scuffing the paint and building up false dirt are some of the ways to distress a door. The most common carving on the door is the grapevine design.ĭistressed doors give the worn or antiquated look without compromising the security of a solid, newly consructed door. ![]() It allows you to incorporate your own design that reflects your taste and preference. Old-World Carvings & Distressing for Wooden Custom Wine Cellar DoorsĬarving the door is a great way to make ordinary doors look extraordinary. A tenon is the end portion of wood that fits into a mortise. The two components of the door (Mortise and Tenon) are interlocked together at a 90-degree angle to create durable corners.Ī mortise is a piece of wood where a tenon is attached. Mortise and Tenon is an old and simple method but is one of the strongest techniques in building strong wood doors and furniture. In this process, the multiple layers of thin wood are connected using adhesives. Our doors are engineered using the LVL (Laminated Veneer Lumber) technology, which is an advanced method of building quality door stiles to reduce warping and shrinking. LVL Technology for Mannufacturing Exterior Grade Custom Wine Cellar Doors Innovative Technology in Custom Wine Cellar Door Construction Mold and mildew can also grow on the cork, which can have adverse effects on the wine’s taste and aroma. High humidity levels will trigger mold growth on the wine racks, labels, in the walls, and ceiling. Without the sealing components, humidity levels in your wine cellar will not fall within the ideal range, which is 60 to 70 percent. These steps help eliminate condensation around the glass or the entire door. After attaching two glass panes, we seal all of the edges and leave a thin space in between them. To protect the structural integrity of the wine rooms we build, we use 1/2-inch thick dual pane glass on our doors. Thermally Insulated Dual Pane Glass to Achieve Optimum Wine Storage Conditions Other door options include square or round top, distressing, glass etching, and carvings for additional aesthetics. We have six stains to choose from, which all come with a lacquer finish. Stains add a more luxurious look to custom wine cellar doors. Other exterior/interior home doors include front entries, closets, bathrooms, pantries, bedrooms, office and we also do fire rated doors.Īll of our doors come pre-hung, with a 4-9/16” jamb, laminated veneer lumber (LVL Core) guaranteed not to warp, automatic door bottom, weather stripping, commercial grade hinges, and interior and exterior case moldings. Custom Designed DoorsĪlthough we are known for our wine cellar doors, IronWine Cellars also offers bulk discounts for home door packages. Our rigid in-house Quality Assurance Program ensures that your custom door will exceed industry standards – and yours. From the time-tested Mortise & Tenon Construction, to rustic distressing and hand-forged iron, IronWine Cellars offers you the most options and value. Our skilled designers and craftsmen take the time to create, assemble, finish and inspect each door with the finest attention to detail. Iron Wine Cellars doors feature old-world construction and finishing techniques that stand the test of time. Using time-honored techniques, we create handcrafted antique-style doors of extraordinary beauty and quality. Where high-tech-standards meet artisan techniques…we manufacture doors of the highest quality utilizing premium materials and old world manufacturing processes. Only the best can have the Iron Wine Cellars name on it. We achieve this through our time-honored tradition of old-world quality, hand-made workmanship and attention to detail. ![]() We go the extra mile to make sure our doors live up to your expectations. Elegant Custom Wine Cellar Door Installed by Texas Experts When it comes to doors, we pay attention to the details.
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